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Thread: Fruits Of My Labor (A-113)

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  1. #1
    Join Date
    Jul 2004
    Location
    Winyah Bay, SC
    Posts
    607
    I think I'm sold on the composter idea. The mega-bux unit websites claim "80 uses" for 2 pounds of peat moss, so going solo and assuming 1 use per day, that means I'll get about 2.5 months of usage before I have to empty my 'holding tank'. There's not much that can fail, nothing really mechanically, and that appeals, especially that it negates at least 2 thru-hulls, & there's no fixing costly joker valves or replacing/cleaning tubes full of crud. The space footprint is a lot smaller, too - no tubes or extra space needed for an external holding tank, deck pumpout and below waterline seacock, and tubes to reach those spots...

    Right now, I have the bucket sitting down into what was the deep bilge access hole, the square spot under the sink, and so I cannot sit straight up on the throne, the bridgedeck prevents that. But there is ready room to move the contraption forward a bit, if that is needed, for comfort or for someone taller than my 5' 9". Being able to utilize that space normally below the sole really helps a lot.

    Chainplates - I'm borrowing a bit from here and there. Craig/Faith has me talked in to using FRP only for purposes of longevity and no maintenance worries, and I'm taking a page from Island Packet with how they distribute the shear forces on their boats.

    Their chainplates are basically a grid made of SST plate; think of a sort of elongated TicTacToe board, placed up against the hull inside. Then take fiberglass rope, about a thumbs roundness worth and say 6-8' long, weave it through the grid, and take the two 2-3' 'tails' down onto the hull, getting splayed out farther and farther as you get away from the grid. Think 'long blond ponytail', wet out, and the end spread to cover as much surface area as possible. An upside-down V, where the apex/bottom of the V wraps over the chainplate grid up and around the vertical members, and the tips of the V spread out to distribute the force across a wide area.

    I'll use fiberglass pads shaped like below, shooting for thick enough to double hull thickness there, bonded to the hull, and then do the rope thing over those pads to help spread the shear out and down. Bolts come thru the hole in the middle, with big washers and etc... Name:  chainplate_attach.jpg
Views: 2102
Size:  36.1 KB

    Regarding the missing pictures - those were linked from my old website, which is why they aren't visible anymore, that site has been gone for 4 years or so... I still have the images floating around, need to check and see if the posts themselves list the image names or numbers so that I could re-upload them... One thing is for sure: It ain't Bills fault!
    Kurt - Ariel #422 Katie Marie
    --------------------------------------------------
    sailFar.net
    Small boats, long distances...

  2. #2
    Join Date
    Sep 2001
    Location
    Northern MN
    Posts
    1,100
    Kurt, you're back!

    Whoa! Just the thought of having to work on a busted and possibly 'loaded' head is enough for me to consider getting out of sailing! Ok, maybe just sell the boat 'as is' with the crapped-out crapper and buy a different one. And if some folks are put off a bit by the word 'composting' I hear we can call it a 'urine diverting' toilet.

    Your chainplates sound very interesting and seem to be a new twist. Is the diagram above your actual chainplate or the backing for chainplate attachment? The IPs have a neat set-up for tying their CPs together and distributing the load. Another plus is the addition of a bonding point for grounding is easily handled too. There are a lot more questions regarding this mod. coming for sure.
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    My home has a keel.

  3. #3
    Join Date
    Sep 2001
    Location
    San Rafael, CA
    Posts
    3,621
    I'm a composter too. I got the first one with the miniature seat, I'll always wonder if the name Airhead refers to the buyer. I would definitely get the Nature's Squat, or whatever it's called because it has a more intelligent seat.

    BUT, there is a thru-deck for these composters that has always bothered me.
    And I have no good solution to its placement.
    My composter will be in the remains of the V-berth area on Littlegull.
    But wherever you put the thing you have to have a vent AND THE BLOODY HOSE.
    The 3" vent itself will work with a solar nicro fan on deck (8" diameter?). Where does it go on an Ariel deck? And how does the hose get to it in the accommodation?

    I've thought of adding some sort of half round dorade inspired vents to the outside of the cabin up near the mast. The vent hose to the composter has to be kept in place all the time. Unless there is another solution, that hose is a PITA.


    By SST I assume you are talking about stainless steel.
    I think interweaving fiberglass 'rope' into holes would be extremely difficult.
    You'd be creating odd spaces that would be hard to fill.
    AND, since you would not be mechanically fastening the perforated sheet to the hull,
    I don't see what is gained by doing this? Plain fiber would probably be stronger imco.

    How about carbon fiber, no metal, as some of the racers are doing?
    It's available, altho the methodology requires vacuum forming with the stuff.
    One intriguing form of cabon fiber is that it is also available in tube form.
    You decide the diameter, because it stretches like socks.

    It is dangerous to encapsulate s.s.
    Though total encapsulation is theoretically possible.
    Aluminum plate (6061T6) comes in a variety of perforations.
    40% more thickness to aluminum, supposedly equals the strength of s.s.
    But you'd have the same encapsulation problem.

    Then there is bronze (655). Doesn't matter what you do to it. AND epoxy sticks pretty well if that's what you have to do.
    (Littlegull's external chainplates are waiting for me to slap them on. They are all polished and
    bling the topsides very nicely. I'm strut bolting through the hull with meranti built-up backing inside. You can cut and shape silicone bronze with handtools.)


    Good luck with that frp 'chainplate' idea. Have to see photos!!!

    [later edit] Island Packets must have rampant corrosion problems! imco NOT a good idea!
    Both with the weld AND with the partial encapsulation of the stainless plate.
    Both Pascoe and BrionToss will have you keel-hauled
    Last edited by ebb; 06-03-2010 at 08:37 AM.

  4. #4
    Join Date
    Sep 2001
    Location
    San Rafael, CA
    Posts
    3,621

    island packet chainplates [type this into google search window]

    google
    [DOC] View Word Document - The look on my crew's face was priceless

    www.Islandpacketphotos.compictures%5CAd_898_word doc
    (pretty sure that won't come up.


    Scroll on what looks like an email page to get the article.

    You will also see pics of Tom's 'string theory' in his repair.
    I don't think it'll work, but there you go...
    He fixed it so the same stress cracking will happen again!
    it's not just me that's having problems with this idea.
    Last edited by ebb; 06-03-2010 at 11:11 AM.

  5. #5
    Join Date
    Sep 2001
    Location
    Northern MN
    Posts
    1,100
    Quote Originally Posted by epiphany View Post
    Regarding the missing pictures - those were linked from my old website, which is why they aren't visible anymore, that site has been gone for 4 years or so... I still have the images floating around, need to check and see if the posts themselves list the image names or numbers so that I could re-upload them... One thing is for sure: It ain't Bills fault!
    Four years!?!? I just did a RipVanWinkle...

    I certainly didn't want to imply that I was faulting you or anyone else nor accusing anyone of nefarious intent or activities. I just really like pictures Was it Mike (mbd) that proposed a photo exchange of everybody's personal files of boat stuff? I think that would be an honorable economic stimulus. All thoses CDs getting purchased uptown and then zipping around the country via the mail. The spring before this last I got a CD from CJ & Laura and I still dig looking at the progress and ideas.

    That vent may be my next wrinkle. I'm thinking it's nothing right now but it's going to be a...a...well you put it best, PITA. Can anyone here attest to the odor emitted by said vent hose? Is it worse than a chain locker? Maybe it could be vented up there. We have a ventilator there allready and if you add a couple of holes like Frank and Geoff did that might exhaust it. Is it a 2",3",4"hose? If you can get a pumpout hose through the v-berth a vent hose shouldn't be that much more difficult. If you can't hide a seam, celebrate it!
    Last edited by Tony G; 06-03-2010 at 12:45 PM.
    My home has a keel.

  6. #6
    Join Date
    Sep 2001
    Location
    San Rafael, CA
    Posts
    3,621

    where to put the vent?

    Both small composters require POSITIVE venting
    That something has to draw air from the chamber to some point outside.

    It's a rather large hidden extra cost if you go with a day/night nicro vent
    Alternatively a small fan can be wired into the boat's system.
    A caveat is that both composters need constant air circulation, so if it's wired you have a constant draw,
    altho these days you can find very efficient fans. A $10 fan is included in the monster cost of the composter.
    First thought is that if you're going to have a 100,000 year old toilet in your boat you might as well go non-electric as well - so I'd look to a solar powered/battery back-up fan.

    This type fan and stainless cover has a substantial footprint. In fact wherever you imagine it can go it will sustain many more footprints. These things aren't meant to be trodden on.


    But, that said, if you can figure out a way for the forward cowl vent to share the work then that's a fine idea.
    But isn't the composter an OUTIE and the cowl vent an INNY?


    The little reading you can do about these heads is that they do NOT stink.
    If used precisely as instructed.
    Infact they can be quite neutral. Have to spike the bottle with white sugar to deodorize! Better be innocuous because my bunk is right over the throne!
    The only problem is the legal disposal of liquid and 'solids'
    and that it can get too cold inside a boat for the bacterial process in the composter to be happy.
    It is another bell curve of learning, but anything is better than wet flushing into a holding tank, pipes valves, anaerobic smells, and ignominious pumpouts at a dock. Even a potopottie has a sickly sweet bad smell.
    Last edited by ebb; 06-04-2010 at 12:02 PM.

  7. #7
    Join Date
    Sep 2001
    Location
    Northern MN
    Posts
    1,100
    Ebbster, mister, mister...

    I was thinking of directing the fan discharge into the forward compartment that was originally a chain locker. From there the ventilator could disperse the gas outward. I guess the slight positive pressure of a computer fan would have no chance of overcoming a 10kt. breeze coming in through a dorade. But you'd probably want that one facing downwind as much as possible to draw air out. What about rough weather you ask? Hey, I dunno! That's where the self-draining holes would come in I guess. I am planning on putting a sealing hatch on the old chain locker and using it for not-often-needed-items stowage. You know, like clothes and stuff-Ha!

    Seriously though, even if you had a good fitting hatch that wasn't even gasketed I bet the ventilator would handle the air exchange in the chainlocker just fine. Throw in a chainpipe cap and viola! Look at all that air flow! For those with original chainlockers there may be the 'concern' of the exhaust being forced down through the bilge and back up into the main cabin. I don't know how to adress that one...swim with sharks more often and it won't seem so bad?

    Regarding the direct wired fan, I recall Kent had a similar, small sized fan wired into his system to keep air circulating while he was away from the boat. He was not concerned with electrical draw as he has a substantial solar panel and a charge controler. Right now I have 110watts of solar and my biggest juice draw will come through a highball glass! So a direct wired fan makes the most sense for me. You are top notch at making things work smoothly and efficiently and most importantly work for you.

    I've never noticed how the two words wet and flushing sound rather icky when you put them together.
    Last edited by Tony G; 06-04-2010 at 02:09 PM. Reason: muddling for completness..
    My home has a keel.

  8. #8
    Join Date
    Sep 2001
    Location
    Northern MN
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    1,100
    Ok, as promised, this time around with patterns!

    I raised the platform in the 'berth'/closet/head/workshop another 2 1/2inches. So that's about 4 1/2 inches above the original height. I'm hoping to eek out every inch of room athwartship for sleeping. It will add some additional stowage and a smidgen of bouyancy with water tight compartments. At this level the tops of the compartments are a little more than eight inches above the scribed water line!
    In photo one you can kind of get an idea of the height but I've noticed in the past my photos just don't depict proportions very well. The bulkhead for the origainal chainlocker will get pushed forward about 6 inches. Well, actually a new one will get glassed in forward and then the original will be removed.

    Photo B shows where new storage will go. Because of the height of the new furniture some of the storage will actually have two layers or the ability to take a horizontal divider out and have one big storage box (where the contents can bang back and forth and wear on the surfaces, hence the compartmentalized compartments)

    The third half photo just shows the water tankage. Moved aft and considerably smaller than the plastic Cape Dory tank I just removed. The water tank will not be this tall. Only about two-thirds of this height will be tankage resulting in a little over 26 gallons. There will be shallow storage on top of it along with an inspection and clean-out port. While 26 gallons isn't much water this tank will be suplemented with another 20 gallons in a tank under the companion way.

    There you have it. Slow but pretty sure
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    Last edited by Tony G; 06-11-2010 at 05:30 PM.
    My home has a keel.

  9. #9
    Join Date
    Sep 2001
    Location
    Northern MN
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    After several days of measuring and drawing pictures (and a visit to the chiropractor) I think I have a handle on how best to proceed with the forward 'cabin'. We'll just have to see if I overlooked some minor but critical detail that might throw up a roadblock.

    First off, the original bulkhead that separated the chainlocker from the v-berth had to come out. Last week, in some delusion fantasy I thought a new bulkhead could be glued in forward of the original such that I could use the original bulkhead to attach some 'struts' or some other means of holding the new piece in just the right place making installation that much easier.... What!?! You see, that's what winter does to the brain up here. Being there was a few other spots that needed the loving attention of an angle grinder and 24grit it was as good a time as any to extricate the vintage plywood. It was not as difficult as removing the ice box but not an easy task either. After cutting through as much tabbing as possible with the 4 1/2" grinder and the sawzall as far as I could reach the bulkhead was still firmly attached to the hull via a couple of nails driven into the stringers and some of that mysterious, funky blue bondo found throughout these boats. So I made a vertical cut with the sawzall through the plywood from the chainlocker opening down to the small drain opening on the bottom of the bulkhead figuring that I would be able to gain some leverage and 'wiggle' the pieces free. Much to my horror as I finished the cut the bulkhead pulled apart about 1/8" to 3/16"! I froze thinking the bow was going to split open. No creaks, no snaps, no light peaking in from outside.

    I crawled out and took a walk around the front of the trailer to see if I noticed any change or damage. Everything looked good. The single bow pad was still loose as I had left it a couple of weeks ago when we releveled her. So I concluded that it must have been some stress induced from sitting on her keel for so long. I try not to think about it much or start worrying. These hulls are tough! Not to worry.

    After cleaning up the dust and debris I remembered that I had always intended to continue the stringers up to the bow like Ebb had done. So out came the grinder again to clear the way for those. Then came the final sweep-up for the day and a good washing. Man, I sure wish I had removed the chainlocker bulkhead before I started retaping the hull/deck seam. It's tons easier working up front near the stem with all that stuff out of the way.
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    Last edited by Tony G; 06-15-2010 at 08:01 AM.
    My home has a keel.

  10. #10
    Join Date
    Sep 2008
    Location
    Brooksville, FL
    Posts
    720
    Tony

    Never let it be said that you do anything half way.

    It is always so much easier to get rid of anything in the way and start from scratch when doing a project like you are doing. I can't wait to see what goes back in.
    JERRY CARPENTER - C147
    A man can succeed at almost anything for which he has unlimited enthusiam.

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