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Thread: Fruits Of My Labor (A-113)

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  1. #1
    Join Date
    Sep 2001
    Location
    San Rafael, CA
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    Can't be all bad. Here's 10 posts at
    google:
    Birch Plywood in boatbuilding - Boat Design Forums.

    Tony, encapsulate where you can, all eight sides. (IE, the surfaces of what you are connecting both have epoxy - either cured or wet, but both.)
    I've always used my laminating epoxy - but there has to be a waterborne epoxy with NO VOCs so you can work and breathe at the same time.
    I'm thinking that a good primer is the way to go. But still use 2-part 100% solids for inaccessible areas that will collect damp.

    MAYBE screw on epoxy-soaked flat panels so you have easier take apart access.
    Go lite, thinner panels might well absorb thin epoxy into their core - and actually become rotproof.

    Good paint.

    Fillet ALL angles and joints. No cracks, no square joints. Make it so no water can stay in any locker. Angle bottoms to drain.
    Design in VENTILATION.... Maybe even forced air. I'm using port and starboard inline blowers.

    Design open lockers for air circulation.

    Do all your FRAMES in less rot-prone fir or hardwood. Attach 8-side encapsulated birch ply PANELS on that. Keep bottoms away from any water collection areas.
    Drain those areas. Drain Plugs.
    Seadog makes tidy 1" black nylon, screw in O-ring plugs, The 'plate' for two screws is triangular - and they are nice and they are cheap. Every one of my lockers will have a drain that can be opened and closed.

    Don't poison anything for mold proofing.

    Favorite saying from a famous furniture maker: It's all in how you go from your last foul up to your next foul up. Foul up isn't spelled correctly here.

    THERE IS ALWAYS A WAY OUT.
    Last edited by ebb; 11-29-2011 at 03:52 PM.

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