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Thread: Fruits Of My Labor (A-113)

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  1. #1
    Join Date
    Sep 2001
    Location
    Northern MN
    Posts
    1,100
    Keith,

    Thanks for the realworld input. A couple of years back I lucked out on a sale and got the Navman 3100 series wind, speed, depth with a 'repeater'. The display heads are something like 4 or 4 1/2 inches square. So the main three of them and a compass will be a tight fit above the companion way. Also, I incessantly worry about the compass being thrown off by the readouts. Craig (c_amos)suggested mocking up the dash on a piece of plywood and 'swinging' the compass Some reading may be in order before I try that. The tally stands at two above the hatch...

    Ebb, sir!

    I cobbled together a woodie version of the bender in the technical thread. I had hung onto a collection of old plywood cabinet doors from years ago because they were nice, solid chunks of material. Now I know why I carted 'em around for ten years!! A bender they are now!

    In the noodling I did, I found all of 'commercial' units did both 7/8" and 1" on the same platen/form/die, whatever you'd call it. So I suspect that 1/8" just don't matter to the pros out there... a million here, a million there... so I used a 1/2"radius cove bit and glued and screwed the two halfs together. A 10" radius seemed like the best bet for what we got planned here. (although there are a couple of 5-6inch radius bends I'm hoping to pull off with a conduit bender) It seems that the crowning machine is the one that will make a big difference in the bow shape and bow strenght. And I haven't started making one of those yet, but it's a pretty straight forward machine. A couple of bolts and a couple of pulleys.

    B.s. it's only been in the 40s for the last week. Utterly depressing....

  2. #2
    Join Date
    Sep 2001
    Location
    San Rafael, CA
    Posts
    3,621
    Tony, Yer DOING IT, way to go!
    Now here is something we ALL want to see, I'm sure.

    Want to see how it goes, lots of photos, OK?


    I got the terminology wrong, tho there is some confusion by others too.
    Those curved pieces that you bend the tube into ARE dies, CORRECT.

    A mandrel is an interior piece like a ball or egg shape or a series of connected rings that just fit into the ID of a tube that keep the tube from distorting or collapsing. I think sand is NOT used in drawing the tube into the die form. Sand filled tube is bent in the 3 roller or where a single point force pushes the tube into a curved form. No roller.

    I also read that we need to use the thicker tube if we are using the roller/draw method, because the metal is actually stretched on the outer side to make the curve. This may only be true on very tight radius bending.

    The difference in thickness between the thinner and heavy wall s.s tube is .01563 or 1/64" How significant is that in terms of, say, stepping on a short straight piece in the stern pulpit? Can't find any data. Heavier is not always stronger.


    Wanna see what happens!
    Last edited by ebb; 10-07-2009 at 09:31 AM.

  3. #3
    Join Date
    Jan 2007
    Location
    Wilmington, NC
    Posts
    95

    Smile warmer down here

    Tony:

    We had 85 here today. Ever think of moving your outfit a bit to the sutherd...extended working and SAILING season my friend!

    I'm a transplant from Ontario so know the 40's and 30's and 20's in Oct all too well!


    Andrew

    PS I have been following your progress... great stuff...your work is always inspirational!!!

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