An Idea For an A/C Seahood
Got morn, dis is Carl here, shpeaking to you from Valhalla....
Yes, well, here's my input. Think the garage should look like the hatch with splayed sides and front, not a 90degree box you see a lot. Think it should be layed up inside a female form with frp. The splayed dish shape also would make it so much easier to laminate and remove from the form! Since there is a span, you can do it exactly like the hatch (assuming the Commander hatch is like the Ariel hatch) with a curved top which will keep it from deflecting, and adds enormous strength, when sat on.
It would be slim and tidy with a low profile because no plywood is used. 1/4 to 5/16" thick.
Tony's right on with the rise for the instruments at the open end, but you'ld have an up-flange here to act as a rib across the opening that would also be the breakwater and provide attachment for the bottom of the sunbrella dodger.
How do you attach the cowl to the deck? You could 5200 strips alongside the hatch and across the front. Let'e say 1 1/2 X 1 1/2" (wider on the bottom and smaller at the top) - they are shaped/angled exactly like the hood on the outer sides, so that when you mount the hood it slips snuggly down to the deck over these strips. Snug makes it strong.
Now comes the hard part:
Find some barrel nuts (would go for the 1/4" s.s ones from Jamestown*) you can glue into these strips (3 per side, 3 in front?) Attach the hood thru matching holes and wallawalla 'easy removal.'
* these require a 5/8" hole to be set in, a larger/taller strip may be required to comfortably take these. I would be very unhappy if the glue let go and the barrelnut decided to turn while I was unscrewing the machine bolt to take the hood off. Bummer. (the domestic alternative to the b.n. is called a T-nut. It has a wider flange for a 'head' and spurs that you set into the wood. Maybe find these in s.s.?)
So instead, one might consider including a metal bar attached to the wood rails, have to be 1/4" thick stuff for the threaded holes. Or maybe instead of long heavy bars, shorter rectangular pieces with threaded holes could be dapped into the logs and screwed on to match the hood's attachment points.
Poisonally, would break yer first rule and sneak in some lag screws (bolts WOULD be better) anyway along with the 5200 holding the mounting pieces on!!
Theryar bud, half done already :D
throwing away some ideas here
C'pete,
Looking good there!
Don't have to steam bend thin wood, glue will hold it. Will hold it on a mild curve. A radical curve where you have to bend and hold the curve with clamps, you would put fastenings in at least on the ends. I wouldn't. It is really not possible to plug screw holes in thin teak. Maybe 3/8s thick if you are really careful and have shallow plugs glued in. Remember the resanding/refinishing down the line!
If you have a difficult curve like the front, or the back top over the c'way, you can have the actual curve cut out of thicker stock. It would then have no springback and would never pull away because too much of the glue was squeezed out.
Might glue the harder pieces on first, like the front. And the sides of the flat top, let them set, and come back later to fit and fiddle with the rest - that way you have nonmoving edges to depend on. And you can custom the spaces or trim the pieces.
You can screw convenient blocks to your bare hood where ever you need them to help position the first pieces. You can cheat by predrilling small holes in the teak (do it dry first) for small nails that you pull out later of course. If you do it right you can include a small block of wood or cardboard under the nailhead to hold the teak down like a small clamp. You don't need to drill thru the hood. No holes in the teak by a similar method but using the grooves for the nail holes. You could create a hold down bar across a strip.
Even simpler is double sided carpet tape with the fiberglass core. The glue can be very aggressive, you need the fiberglass one to pull the tape off! Instead of little nails stick battens on with the tape to help positioning and to hold a piece until cure.
Might glue the strips on with 5200, cut off the squeeze out when set and fill the layout spaces with polysulfide caulk. You'll have to reef out the squeeze out in the spaces at just the right time. If you have a rabbet milled along one edge you wouldn't have that problem - you'ld be laying them tight like a yacht deck. But it would be difficult in thin stock and the rubber filler would also be thin and might pull out. The sulfide should be at least 1/4" deep.
Better to glue on plain strips with spacers - scrape groove clean when partially set. Skimp the 5200 to avoid squeeze out. If the little planks are cupped at all put the cupped (slightly hollow) side down. Some tricksters will make a slight hollow down the length of a strip to get more rubber to stay there if they have an easy tool to use. If you have open ends (no cross pieces in your design) on the sulfide make a dam with wax paper and a batten. Screw the batten to the hood and fill the small holes in later.
Rough up the glue side of the pieces to give the epoxy or 5200 good tooth. Especially with teak. Check the one-part polysulfide to see if you need to bloody prime first. Maybe don't have to these days.
IMCO, if covering the whole lamination with teak is too picky. A nicely laid out top of varnished or oiled teak with black stripes with nicely faired and smooth painted laminate sides with radiused corners could look fabulous as well. It would fit better too, for you, on the deck. Right?
Hope some of this is useful. Never know!